⭐ PREMIUM INDUSTRIAL SOLUTION

Plastic Mortar — Built to Last

India’s trusted high-performance plastic mortar solution. Engineered for superior durability, reliable performance, and long-lasting protection across residential, commercial, and industrial construction applications.

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About the Product

What is Plastic Mortar?

Plastic Mortar is a high-strength, solvent-free three-component epoxy repair mortar specifically engineered for structural concrete repairs requiring exceptional durability and precision. Formulated with epoxy resin, hardener, and specially graded fillers, it produces a thixotropic, moldable mortar that can be applied on vertical and overhead surfaces without sagging or the need for formwork.

Its unique plastic consistency allows damaged concrete to be rebuilt, reshaped, and profiled with ease while maintaining excellent workability during application. Once cured, it develops compressive and tensile strengths significantly higher than conventional concrete, providing permanent structural repairs even under heavy mechanical loading.

Unlike ordinary cement repair mortars, Plastic Mortar forms an impermeable, void-free repair that resists water, chemicals, oils, abrasion, and impact. It protects embedded steel reinforcement against corrosion while delivering outstanding adhesion to existing concrete for long-lasting performance.

Plastic Mortar is ideal for repairing damaged columns, beams, soffits, stair nosings, industrial ramps, joint edges, machine foundations, bridge structures, warehouses, factories, parking structures, and heavy-duty concrete installations where superior strength and durability are essential.

Application Process

How Plastic Mortar Works

1
🧹

Prepare the Surface

Remove loose concrete, dust, grease, rust, and contaminants to expose a clean, sound substrate.

2
⚗️

Mix Components

Blend resin, hardener, and graded fillers thoroughly until a uniform, workable mortar is obtained.

3
🧱

Apply the Mortar

Press the mortar firmly into damaged areas and shape it to restore the original concrete profile.

4
🔧

Finish the Surface

Smooth and profile the repair while the mortar remains workable for a professional finish.

5

Cure & Protect

Allow the epoxy mortar to cure completely, producing a permanent structural repair with exceptional durability.

1
🧹

Prepare the Surface

Clean and remove all damaged concrete, dust, rust, oil, and loose particles.

2
⚗️

Mix the Mortar

Mix all three components thoroughly until a smooth, moldable consistency is achieved.

3
🧱

Apply & Shape

Apply the mortar to damaged areas and rebuild the original concrete profile without formwork.

4
🔧

Finish the Repair

Smooth the repaired surface to achieve the desired shape and finish.

5

Cure Completely

Allow the mortar to cure fully for maximum structural strength and durability.

50mm

Vertical Build Thickness

Zero

Slump

High

Structural Strength

100%

Impermeable Repair

Impact

Resistant Finish

Why Choose Plastic Mortar

5 Key Features

🧱

Excellent Non-Sag Performance

Thixotropic consistency allows repairs up to 50 mm thick on vertical walls and overhead surfaces without sliding or dripping.

💪

Exceptional Structural Strength

Develops compressive and tensile strengths significantly higher than conventional concrete for permanent repairs.

🛞

High Impact & Abrasion Resistance

Creates a hard-wearing repair capable of withstanding heavy traffic, machinery, vibration, and mechanical abuse.

💧

Impermeable Protective Barrier

Forms a dense, waterproof surface that resists chemicals, oils, moisture, and protects reinforcement from corrosion.

🏗️

Ideal for Structural Repairs

Perfect for repairing beams, columns, soffits, stair nosings, industrial ramps, joint edges, and damaged reinforced concrete structures.